Customize Aluminum Honeycomb Cores
High quality customized aluminum honeycomb cores is made of 3003 alloy and 5052 alloy,it is widely used for making sandwich panels, composite panels.
Product Introduction
Basic Information:
Customize Aluminum Honeycomb Cores
The aluminum honeycomb core is composed by multi-layer aluminum foils, honeycomb is formed after fully expanded. HWSTRONGER aluminum honeycomb core has sharp and clear hole surface, and it is suitable for adhering to high grade panels as well as other purposes.
HWSTRONGER aluminum honeycomb cores are made of alloy 3003 series and alloy 5052 series, which meets aerospace grade, is a lightweight endurable core materials which offers superior strength and corrosion resistance over commercial grade aluminum honeycomb.
Parameters of HWSTRONGER aluminum honeycomb cores:
HWSTRONGER produce mainly two types of aluminum honeycomb core: Micro-aperture aluminum core and Normal aluminum core.
Supplying forms:
For normal aluminum core: unexpanded block form and can be stretched out / expanded into a sheet on-site.
For micro-aperture aluminum core (cell size is smaller than 5mm): expanded form
| Aluminum Foil Material | A1100, A3003, A5052 |
| Avaliable Foil Thickness | 0.04, 0.05mm, 0.06mm, 0.07mm, 0.08mm, 0.1mm,0.15 mm regular used foil thickness are 0.04, 0.05mm, 0.06mm |
| Node | 2.5mm-25.4mm |
| Diameter/Cell Size | 3mm-35mm |
| Core Thickness/Cutting Height | 3mm-200mm |
| Shape | rectangle, triangle, rhombus, trapezoid |
| Regular Surface Treatment | Powder Coating, Perforated, Anodized, Electrophoreses, etc. |
Applications of honeycomb cores | network for traffic guidance light, crystal lattice for electric heater, laser-beam cutter panel for testile machine, separator for illmination, guidance for water and gas purification, cooling agent carrier for air conditioner, refrigerator and air purification, shielding screen, heat insulation screen, etc. |
| Customerization | Yes (color, surface texture, size, shape, pattern, etc.) |
Regular Sizes and Max. Expaned Sizes of Aluminum Honeycomb Core
| Node | a=4 | a=5 | a=6 | a=7.5 | a=10 | a=12 | a=15 | a=20 |
| Cell Size (inch) | 1/4 | 1/3 | 3/8 | 1/2 | 3/4 | 4/5 | 1 | 1 |
| Max Sizes (Length * Width) (mm) | 1800*3100 | 1800*4000 | 1800*4600 | 1800*6000 | 1800*7500 | 1800*9000 | 1800*12000 | 1800*15000 |
| Model of Aluminum Foil Thickness (mm) | 0.04, 0.06 | 0.04, 0.06 | 0.04, 0.06 | 0.04 - 0.06 | 0.04 - 0.06 | 0.04 - 0.06 | 0.04 - 0.06 | 0.04 - 0.06 |
Flat Wise Compressive Strength & Shear Strength of aluminum honeycomb cores
| Density (kg/m³) | Aluminum Foil Thickness / Node (mm) | Mechanical Features under Room Temperature (Mpa) | ||
| Average Compressive Strength | Longitudinal Sheer Strength | Transverse Shear Strength | ||
| 27 | 0.03 / 5 | 0.53 | 0.44 | 0.24 |
| 31 | 0.04 / 5 | 0.66 | 0.53 | 0.30 |
| 33 | 0.03 / 4 | 0.73 | 0.58 | 0.33 |
| 39 | 0.04 / 4 | 0.98 | 0.75 | 0.43 |
| 41 | 0.05 / 5 | 1.07 | 0.8 | 0.47 |
| 44 | 0.03 / 3 | 1.18 | 0.89 | 0.52 |
| 49 | 0.06 / 5 | 1.43 | 1.03 | 0.60 |
| 52 | 0.04 / 3 | 1.60 | 1.15 | 0.67 |
| 53 | 0.05 / 4 | 1.65 | 1.18 | 0.69 |
| 61 | 0.06 / 4 | 2.07 | 1.48 | 0.83 |
| 66 | 0.03 / 2 | 2.39 | 1.7 | 1.0 |
| 67 | 0.08 / 5 | 2.45 | 1.74 | 1.02 |
| 68 | 0.05 / 3 | 2.50 | 1.78 | 1.04 |
| 77 | 0.04 / 2 | 3.10 | 2.18 | 1.25 |
Wide range of applications of aluminum honeycomb cores:
Aluminum Honeycomb Core is widely used in electronic and industrial field which is including as below.
1) Aircraft panels and Lightweight Train Panels/Truck Panels
2) Marine Panels (Commercial vessels and naval vessel bulkheads)
And Railcar panels (Doors/Floors and Energy Absorbers/Bumpers)
3) Architectural/Building structural panels (Exterior architectural curtain wall panels)
4) Honeycomb table of Industrial equipment (Sacrificial Laser beds and Tables for laser cutting application)
5) Skis and snowboards
6) Flow straightness for air or fluids/ Air, water, fluid, and light directionalisation
7) Heat exchanging/ heating, ventilation, air conditioning equipment and devices
8) RFI/EMC Shielded Vents (Electronic shielding enclosures)
9) Light collimation/ lighting/Illumination Separator
10) Honeycomb Energy Absorbers/ Energy absorption protective structures
11) Laminar Air Flow units/Air Ventilation and purification
12) Sandwich Panels/Honeycomb Composite Panels, Wall ceiling and partition panels
13) Clean Room Panels
14) Acoustic attenuation
15)Electronic Whiteboard
16)Catalytic Converter
17)Honeycomb Grid for Photography Application
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